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One Of The Best Concrete Contractor In Atlanta

Those who are looking for proper concrete repairs should consider employing professional builders. The good thing is that there are numerous construction firms in the region waiting to sign the contract. Although obtaining firms in the region is secure, identifying the best one remains a considerable challenge. For this reason, it is good to perform a comprehensive search. When in need of help with concrete repair Atlanta then you don't have to waste any time because you can be sure Concrete By Design, LLC is there to make sure your work is done with ease. Here are several services that our well-trained staff can offer to make sure your needs are satisfied. 

Commercial Concrete Flooring

Commercial Flooring 

The interior of a firm defines the taste of the company and flooring plays an essential role in giving an aesthetic look to the place. The moment you step into a company, it is the flooring that catches your sight. Just imagine the mesmerizing look of the flooring that takes your breath away. You would opt for best commercial flooring designs to lend a classy touch to the interiors as well periphery of your office. Best commercial flooring that we install helps you in using the latest designs, and this can express the theme of the office. 

Concrete Painting

The best way to paint exterior concrete walls and other similar outer wall surfaces is by using masonry paint. Also, known as elastomeric wall coating or merely elastomeric paint, this kind of coating is flexible enough to handle specific basic movements without losing its bond with concrete and developing cracks. It incorporates individual binders that contract and expand with the wall material in contrast to ordinary exterior house paints that would crack and peel of under similar conditions. Masonry paints also serve to bridge gaps and cracks, thus reinforcing concrete surfaces. The best way to apply masonry paint is to use a high-grade roller (3/4 inch or higher). You can also use a spray but because masonry paints tend to be thicker than ordinary house paints and contain fine particles that could cause clogging issues, be sure to use the appropriate spraying equipment for the job. 

Concrete Repair

Once the concrete begins to deteriorate, repairs or replacement may be necessary. Before determining the repair strategy, the cause of the deterioration should be pinpointed. At this point, you should contact a Concrete By Design, LLC. We can determine the repairs along with the materials necessary for the job. There are many kinds of repair material from which to choose. The repair process includes concrete replacement and structural crack repair by pressure injection. 

Concrete Polishing

Concrete polishing has become a trend amongst builders recently. Formerly only used as a sub-floor to be covered up with floorings deemed more apt for display such as marble, wood, and tiles, recently concrete has taken a more visible role as the versatile stage upon which a house's pieces could be showcased. Polished concrete proves itself to be a practical and sustainable choice for wide spaces, and you need not worry because our company is good at this.  

Stamped Concrete 

Stamping concrete is a better way that we do a tin order for you to imitate the look and feel of authentic brick or pavement without having to spend as much. There are rubber patterns that create the impression of natural stone for this purpose. There are also ready-made patterns for such materials such as brick and cobblestone; however, sometimes they can look artificial. Stamped concrete mostly is patterned to look like slate, stone, tile wood, and other textures. Due to its flexibility, there are an infinite amount of design choices. Stamped concrete is also known to be an attractive and affordable alternative to using other materials such as stone, slate or brick. 

Epoxy Coatings

This type of concrete has long-lasting coatings that can be used for a variety of floor purposes. These coatings are tremendously tough and robust. Homeowners frequently use this for their garage floors.  In conclusion, with the different types of decorative concrete that we offer at Concrete By Design, LLC, you can trust us with your buildings. We have been serving the south side of Atlanta for over 12 years. We can design and implement any concrete project for residential and commercial applications.

Construction Referrals 

Ask for a minimum of five customer references in the past 2 yrs. Past clients in many cases are a great source for that concrete company past function. You'll learn more information regarding them from the third person perspective. The much more references the contractors possess the more legitimate and dependable they are usually.  Many years of Encounter  a contractor with a minimum of five years of experience has been doing the company long enough to understand the dos as well as don'ts. They could avoid possible mistakes that may be damaging as well as costly. They tend to be more reliable as well as knowledgeable with regards to concrete functions. If you're unsure associated with something, they can show you on your path. Confirm how the concrete paver may be active with lots of experience available before proceeding using the work.

Atlanta Commercial Concrete Services


We specialize in decorative commercial concrete applications from restoration to new installations in the Atlanta GA area.

We offer concrete services to the following Atlanta Georgia areas. If you do not see your area please contact us (678) 378-5963, we may be able to handle your concrete project!

Atlanta
Barnesville

Brooks
Concord
Conley
Ellenwood
Experiment
Fairburn
Fayetteville
Flovilla
Forest Park
Fort Gillem
Franklin
Gay

Glennville
Grantville
Greenville
Griffin
Hampton
Haralson
Hogansville
Inman
Jackson
Jenkinsburg
LaGrange
Luthersville
Meansville

Milner
Molena
Moreland
Morrow
Mountville
Raymond
Newnan
Orchard Hill
Palmetto
Peachtree City
Riverdale
Sargent
Senoia
Sharpsburg

Stockbridge
Stovall
Sunny Side
The Rock
Thomaston
Turin
Tyrone
Union City
Williamson
Woodbury
Woolsey
Zebulon

Decorative Concrete Services

Those who are looking for proper concrete repairs should consider employing professional builders. The good thing is that there are numerous construction firms in the region waiting to sign the contract. Although obtaining firms in the region is secure, identifying the best one remains a considerable challenge. For this reason, it is good to perform a comprehensive search. When in need of help with concrete repair Atlanta then you don't have to waste any time because you can be sure Concrete By Design, LLC is there to make sure your work is done with ease. Here are several services that our well-trained staff can offer to make sure your needs are satisfied. 

Commercial Concrete Flooring

Commercial Flooring 

The interior of a firm defines the taste of the company and flooring plays an essential role in giving an aesthetic look to the place. The moment you step into a company, it is the flooring that catches your sight. Just imagine the mesmerizing look of the flooring that takes your breath away. You would opt for best commercial flooring designs to lend a classy touch to the interiors as well periphery of your office. Best commercial flooring that we install helps you in using the latest designs, and this can express the theme of the office. 

Concrete Painting

The best way to paint exterior concrete walls and other similar outer wall surfaces is by using masonry paint. Also, known as elastomeric wall coating or merely elastomeric paint, this kind of coating is flexible enough to handle specific basic movements without losing its bond with concrete and developing cracks. It incorporates individual binders that contract and expand with the wall material in contrast to ordinary exterior house paints that would crack and peel of under similar conditions. Masonry paints also serve to bridge gaps and cracks, thus reinforcing concrete surfaces. The best way to apply masonry paint is to use a high-grade roller (3/4 inch or higher). You can also use a spray but because masonry paints tend to be thicker than ordinary house paints and contain fine particles that could cause clogging issues, be sure to use the appropriate spraying equipment for the job. 

Concrete Repair

Once the concrete begins to deteriorate, repairs or replacement may be necessary. Before determining the repair strategy, the cause of the deterioration should be pinpointed. At this point, you should contact a Concrete By Design, LLC. We can determine the repairs along with the materials necessary for the job. There are many kinds of repair material from which to choose. The repair process includes concrete replacement and structural crack repair by pressure injection. 

Concrete Polishing

Concrete polishing has become a trend amongst builders recently. Formerly only used as a sub-floor to be covered up with floorings deemed more apt for display such as marble, wood, and tiles, recently concrete has taken a more visible role as the versatile stage upon which a house's pieces could be showcased. Polished concrete proves itself to be a practical and sustainable choice for wide spaces, and you need not worry because our company is good at this.  

Stamped Concrete 

Stamping concrete is a better way that we do a tin order for you to imitate the look and feel of authentic brick or pavement without having to spend as much. There are rubber patterns that create the impression of natural stone for this purpose. There are also ready-made patterns for such materials such as brick and cobblestone; however, sometimes they can look artificial. Stamped concrete mostly is patterned to look like slate, stone, tile wood, and other textures. Due to its flexibility, there are an infinite amount of design choices. Stamped concrete is also known to be an attractive and affordable alternative to using other materials such as stone, slate or brick. 

Epoxy Coatings

This type of concrete has long-lasting coatings that can be used for a variety of floor purposes. These coatings are tremendously tough and robust. Homeowners frequently use this for their garage floors.  In conclusion, with the different types of decorative concrete that we offer at Concrete By Design, LLC, you can trust us with your buildings. We have been serving the south side of Atlanta for over 12 years. We can design and implement any concrete project for residential and commercial applications.

Construction Referrals 

Ask for a minimum of five customer references in the past 2 yrs. Past clients in many cases are a great source for that concrete company past function. You'll learn more information regarding them from the third person perspective. The much more references the contractors possess the more legitimate and dependable they are usually.  Many years of Encounter  a contractor with a minimum of five years of experience has been doing the company long enough to understand the dos as well as don'ts. They could avoid possible mistakes that may be damaging as well as costly. They tend to be more reliable as well as knowledgeable with regards to concrete functions. If you're unsure associated with something, they can show you on your path. Confirm how the concrete paver may be active with lots of experience available before proceeding using the work.

Atlanta Commercial Concrete Services


We specialize in decorative commercial concrete applications from restoration to new installations in the Atlanta GA area.

We offer concrete services to the following Atlanta Georgia areas. If you do not see your area please contact us (678) 378-5963, we may be able to handle your concrete project!

Atlanta
Barnesville

Brooks
Concord
Conley
Ellenwood
Experiment
Fairburn
Fayetteville
Flovilla
Forest Park
Fort Gillem
Franklin
Gay

Glennville
Grantville
Greenville
Griffin
Hampton
Haralson
Hogansville
Inman
Jackson
Jenkinsburg
LaGrange
Luthersville
Meansville

Milner
Molena
Moreland
Morrow
Mountville
Raymond
Newnan
Orchard Hill
Palmetto
Peachtree City
Riverdale
Sargent
Senoia
Sharpsburg

Stockbridge
Stovall
Sunny Side
The Rock
Thomaston
Turin
Tyrone
Union City
Williamson
Woodbury
Woolsey
Zebulon

How To Find The Right Concrete Contractor

When it comes to concrete construction there are several concrete contractors you can hire, but few can match the quality of service offered by Concrete By Design, LLC. The company is capable of handling a wide array of construction projects. From the construction driveways, patios, sidewalks, parking lots, warehouse, pool decks, garages and maintaining the concrete landscape. There is hardly anything in this field that cannot be met by the expert team with commendable skill. Armed with over a decade of experience, the members possess an in-depth understanding and a high level of expertise, which combine to make every undertaken task a success within the very first attempt. 

We are a Family Ran Concrete Company

Self Leveling Concrete & StainedA locally owned and locally operated company, Concrete By Design, LLC offers a number of different services. The company is quite reliable, paying close attention to detail and tackling each task with thorough care. Each and every one of the contractors that make up the team is extensively trained in the field, so as to offer only the very best quality of service and superior quality craftsmanship. Having faithfully served numerous customers, the company accept assignments for all kinds of property, be it residential, commercial or industrial. 

The aim of Concrete By Design, LLC, is to fulfil the building needs of its clients through outstanding service. Its dedicated team of professionals continually expands on its already impeccable reputation. Insisting on a high standard of work, reasonable rates, substantial technical expertise and reliability make the company an excellent choice, which has the objective of keeping its customers satisfied at the core of its values.

Concrete Epoxy Floor PolishingConcrete By Design, LLC has over the past many years, accomplished projects ranging from shopping centers and corporate offices too industrial properties and retail stores, as well as residences.  Concrete By Design, LLC is one of the best premium contractors you could possibly come across for all the trustworthy and intelligent choice for all driveways, patios, sidewalks, parking lots, warehouse, pool decks, garages construction.  

How To Choose The Right Concrete Contractor?

Selecting the correct concrete contractor for the project shouldn't be something you need to stress regarding. Instead, selecting the correct contractor for the job ought to be an informative experience. There are many key areas that you ought to focus on like a homeowner.

Concrete Services

Probably the most important aspects to consider is when the concrete contractor works the concrete works you are considering. Some concrete companies only focus on one section of concrete. For instance, you might contact the contractor that only focuses primarily on the concrete driveways or concrete foundations, but which contractor fails on constructing a wall. It's also smart to ensure the actual contractor you're speaking with has performed a particular work along with concrete several times prior to. If you are considering someone to do driveways, patios, sidewalks, parking lots, warehouse, pool decks, garages and concrete driveway installation make certain it's something they're well informed about. 

Verified Insurance Is Important 

Having a proper insurance policy and licensing is actually more essential to what project is needed. Concrete contractors might have 20 in addition years associated with experience, but it isn't wise to use someone without having proper licensing and insurance policy. If somebody is harmed about the property or harm to the home is brought on by the concrete paver or even their workers, you want to ensure they possess the right protection that places you inside a safe placement. When talking to a concrete contractor, ensure that you ask for his or her insurance info. Call and consult with their insurance company to ensure their insurance coverage isn't run out or does not expire inside months before your favored start date for the project. 

Construction Referrals 

Ask for a minimum of five customer references in the past 2 yrs. Past clients in many cases are a great source for that concrete company past function. You'll learn more information regarding them from the third person perspective. The much more references the contractors possess the more legitimate and dependable they are usually.  Many years of Encounter  a contractor with a minimum of five years of experience has been doing the company long enough to understand the dos as well as don'ts. They could avoid possible mistakes that may be damaging as well as costly. They tend to be more reliable as well as knowledgeable with regards to concrete functions. If you're unsure associated with something, they can show you on your path. Confirm how the concrete paver may be active with lots of experience available before proceeding using the work.

Atlanta Commercial Concrete Contractors


We specialize in decorative concrete, however we are a multi talented concrete company that can handle any concrete project in the Atlanta GA area.

Local Restaurant Concrete Floor Restoration

Concrete By Design recently received a phone call from a local restaurant to come in and provide a quick, efficient, flooring solution in all areas of their restaurant; kitchen, bar, and dining areas. After taking a look and talking with owners, they decided to start with the most critical area, the kitchen. The owners realized that in order to have a kitchen that met the high standards of the health inspector, it would be necessary to take first steps by having the floors refinished with an industrial grade product by the Sherwin Williams Company. This project came with multiple obstacles; time being the largest one. As an operational restaurant 6 days a week, the downtime would make a significant impact in income. Because of this, the project had to be completed within 48 hours.

Epoxy For Commercial KitchensRestore Commercial Kitchen FlooringFloor Preparation

The first stage of the process was to have the kitchen floors degreased with heavy duty industrial degreaser and a pressure washer. There were also some areas of existing linoleum that had to be removed before the floor could be properly etched and prepared for the new system. The owners wanted the cove base replaced throughout the kitchen, so the existing cove base had to also be removed. Once the floors were degreased and the existing flooring and cove base were eliminated, the floors had to be ground down using a diamond blade grinder. The grinders took off the very top layer of concrete in order to create a profile that could be worked with for the epoxy system.

Epoxy Priming

Once the surface was properly prepared and cleaned, the next step was to apply a water based epoxy primer to aid in the adhesion of the epoxy system and to prevent out-gassing of the subsequent coatings. Once the general polymers 3477 primer was properly cured, the mixing stations were set up for the high build urethane cement system and cove base.

Choosing the Right Epoxy Application

Epoxy Coatings For High Traffic AreasWhen everything was ready to go and checked for accuracy in measurements and in products, the floor was measured so that material coverage and thickness would be achieved per manufacturer’s standards. The 4” cove base was applied using a cove trowel before the urethane system was applied. The urethane self-leveling system called Fast-Top 12SL is a quick drying system meant for rapid turn-around in high production commercial kitchens and heavy duty high traffic areas. The overall thickness of this coating is ¼ inch, which provides excellent impact resistance and great protection against oils, greases, and harsh chemicals. Fast-Top was applied with a gauge rake to ensure that ¼ thickness and the product was then troweled and back rolled using a looped roller, then the surface was completely covered using the broadcast method with a 20 mesh sand into the wet epoxy.

Creating Non-Slip Kitchen FloorRestore Restaurant Kitchen Floor

This is carried out in order to achieve a non-slip surface. Once Fast-Top was properly cured, a final topcoat, called Pace Cote Polyaspartic Fast Drying Sealer, was applied to the surface. This product dries in roughly 2.5 hours and is ready for light foot traffic in 3-4 hours making it the optimum choice for this project that was on a strict timeline.

Kitchen Floor Restored

The transformation of this restaurant’s kitchen floor was astonishing. The owners were extremely happy with the job and the time it took. Concrete By Design was called just days later to execute the next sections of the restaurant, the dining and bar areas.

Fast Drying epoxy For Restaurant Flooring

Driveway Resurfacing Project

Concrete By Design works to solve issues with concrete for both the residential and commercial market.  Several years ago, we received a call from a homeowner in Peachtree City, Georgia regarding her driveway.  She explained her situation as such:  her driveway was previously painted by an artist and looked beautiful initially but it was aging and fading and in dire need of a facelift.

Concrete by Design scheduled an appointment with the homeowner to discuss the issues and give her some solutions.  As previously stated, the home was located in Peachtree City, Georgia, home of many golf courses and golf carts. In fact there are over 60 miles of golf cart paths in Peachtree City and this area is home to the Canongate Golf Club and many movie production Studios. As I arrived at her property I noticed her beautiful Spanish influenced home, complete with Spanish red tile terracotta accents and a luscious array of garden vegetation. I also noted the painted artistic pattern that existed on her concrete driveway.

The previous application looked to be failing and peeling in several areas.  The paint that the contractor used for her driveway was unfortunately not UV stable, which meant it was not protected from sunlight. Because of this, over the last four years, the painted surface had begun to chip, fade, and lose its luster. The homeowner explained to me that she had paid a premium for this gentleman to come and paint this driveway; she agreed that it did look good for the first two years, but after that everything started to fall apart.

Many areas seemed to be flaking or scaling right off of the concrete and there were also many cracks throughout the driveway that were not properly repaired and were leaking groundwater from the surrounding irrigated sod lawn surface.  These cracks were pushing water straight through the concrete, which was causing fertilizers to be leeched onto the driveway resulting in stains and discoloration.

An important fact to note when it comes to repairing cracks in concrete is that there are some things to consider before starting your repair that will determine how you actually address the issue. First, you must consider if the repair will be a structural repair or a cosmetic repair? A structural crack usually consists of a deep crack that goes through the concrete completely, depending on the depth of concrete, the crack can be anywhere from 4 inches all the way up to 10 inches. A cosmetic crack tends to be a small hairline crack that does not seem to go through the slab completely but may have been caused by the curing process of the concrete when the slab was poured.

Additionally, improper concrete joint placement can cause stress on the driveway resulting in hairline cracks. After carefully reviewing the cracks in her driveway we determined that there were some structural cracks and some hairline cracks throughout the driveway. We then explained the process of repairing the concrete cracks. First, we would be removing the paint from the surface and “opening” or “cleaning out” the crack to accept our patching material. The material to be used is an epoxy injection with a sand broadcast to fill the crack and continue to inject epoxy into the crack until the surface is completely sealed.

Our concrete repair epoxy is a two part system that once mixed, creates a mechanical bond to completely mend the concrete together. This epoxy system is a product called concrete mender made by the Road Ware Company.  Once the cracks are sealed, we continue by grinding the cracks flat and flush to the existing elevation of the driveway. By injecting this moisture tolerant epoxy into the cracks, it guarantees that moisture will not push its way through the concrete causing further damage to the concrete surface itself or the resurfacing products that we would offer as part of the final solution.

After discussing the crack repair to the client, the following step was to discuss decorative options for creating the perfect new decorative concrete driveway. The client voiced some of her concerns with the current surface texture, mentioning that it was very slippery when it rained and that it was almost like walking on ice. She asked if we had any options to create a non slippery surface because she was frequently out watering her plants and there was standing water almost daily.

Concrete by Design offered her a spray down texture system which would create a non-slip texture but also give a decorative appeal to her driveway to cover up any existing blemishes on the surface.  The client also expressed that she wanted a certain color to go with her Spanish style home.  After taking a look at several color charts, we narrowed the color down to terracotta to match her Spanish tile roof and also accent her exotic clay pots in the gardens surrounding the driveway. Once she confirmed the application and color selection, Concrete By Design was able to move forward with the surface preparation of the concrete.

The entire process was as follows:

First, any moisture in the cracks had to be removed so we used a special propane torch to remove existing surface moisture from the cracks before filling them with our epoxy injection.  The crew then opened up the existing cracks in the surface and and placed sand in them, then filled them with a penetrating epoxy. Once all the cracks are repaired in the driveway and sanded smooth we began to inspect the surface just to make sure all cracks were properly filled. Next, it was time to start the pressure washing process to clean the existing painted driveway. We used a hot water pressure washer that is 3500 PSI to clean the surface to remove any bond breakers or oils that were on the painted surface . This was important for the overall performance of the concrete resurfacing products, as with all concrete applications success is all in the prep work.  After the concrete surface dried we began to lay our resurfacing material.  We started by placing a cementitious layer called a base coat or grout coat onto the surface to fill any imperfections and also give us a good substrate to apply our textured concrete application. Then, a coat of terracotta grout coat was applied to the surface to make it smooth and uniform, and finally, a second coat of terracotta is sprayed onto the surface using a hopper gun or a special texture sprayer.  This texture sprayer allows for different granule sizes of cementitious material to be sprayed onto the surface resulting in small dimples for traction. This product application was nearly complete but before finishing,  2 protective coats of sealer were placed onto the surface to resist staining from oils, salts, and dirt.

Once we completed this concrete driveway resurfacing, the client was extremely satisfied with the work.  We continued to come out to this driveway every couple of years to reapply a fresh coat of sealer for added protection and durability.

Atlanta Hartsfield Airport Entryway Project

In 2013 Concrete By Design was approached to aid in the process of beautifying the entryways of the Atlanta Airport.  Because the airport sees an average of 260,000 people per day, the amount of foot traffic at each entrance is significant and the wear and tear on the concrete is a direct result.  The concrete products that would be needed would have to be impressively durable while also creating a look that would be inviting.  As well as the amount of foot traffic, these areas also bear the weight of massive concrete planters that serve dual purposes; to look nice and to create a safety barrier between motor vehicles and the interior of airport itself.

In addition to the specifications for the concrete, a further obstacle to overcome was the hours that the work could be done and the timeline for completion.  The airport doesn’t close and doesn’t like to inconvenience its patrons, because of this, working hours were from 10pm until 5am and each entryway had to be completed in 3 days time.  Lastly, in order to continue to keep safety a priority, each member of our team had to undergo background checks and obtain security clearance before working on this project.

Once we knew all of the challenges, we had to create a system to be used on each entryway so that we could maximize efficiency in the removal of the current concrete product, the preparation of the surface to accept a new concrete system and the application of the new product.  Concrete By Design also had to do a significant amount of research on the innovative concrete product that would be used.  The job was done in the heat of the summer so keeping with the specifications of how fast the concrete would set was something to be considered and addressed.  Often times, the product sets faster due to increased temperatures.

The initial step to be completed was the removal of the existing surface.  When removing concrete surfaces, there are challenges that must be overcome especially when working in agreement with OSHA standards.  The reason for the extensive standards is that concrete particulates in the air contain silica dust, which is a dangerous particulate if inhaled.  The safety of both employees and airport patrons was a priority to say the least.  Before any actual work could begin, the area needed to be identified and secured from civilian traffic and extra lighting had to be brought in and set up due to the late hours and lack of sunlight.  The planters mentioned above also had to be removed so the surface had no obstacles.  The work could now get under way.  The machine we used to remove the surface is an Edco diamond bit Grinder with a high powered concrete pulsating vacuum system made by CDC Larue.

The existing resurfacing coating was an old Kooldeck product commonly used on driveways, pool decks, and walkways.  We used a series of the metal bonded diamond attachments on the Edco to achieve the proper concrete surface profile, aka CSP.  Multiple passes with these different attachments over the existing surface had to be made to ensure it was fully removed, level, and uniform.

We started off with a PCD, or polycrystalline diamond to remove the heaviest layer of the coating and worked our way to a 16 grit diamond for the lower layer which was required from the manufacturer of the new product, SureCrete, to place their product.  The vacuum was constantly emptied to keep the level of dust and concrete particulates out of the air during each stage of grinding.  This bare concrete was now prepared for the next step in the process.

Subsequently, this raw surface had to be prepared so that it could accept a new product and guarantee adherence for the required durability.  First, any cracks, imperfections, or fractures in the concrete had to be repaired using a liquid epoxy filler.  In order to properly repair cracks, we used a “V” crack chaser blade on a hand grinder to prepare the crack and remove any loose concrete chips that could pose a threat to the integrity of the epoxy.  We use liquid epoxy to fill, instead of concrete, because the process with the liquid is three fold and stands up better than a standard mortar based concrete crack filler.  The liquid epoxy is poured into the crack, then the crack is filled with silica sand to reduce voids and achieve a level surface, the more liquid epoxy is poured on top to lock everything together, adding more tensile strength.

This surface is then ground again to level out with the surrounding concrete and is ready for pressure washing.  Next, the surface had to be pressure washed using a high powered, 4000 psi pressure washer.  Next, the concrete had to be acid etched which means pouring properly diluted muriatic acid over the  surface to open the pores of the concrete enabling it to accept its next treatment.  Once the acid was applied and had ample time to react, it needed to be neutralized with a baking soda and water solution.

Following neutralization, the surface was well rinsed again and all the liquid removed using an industrial sized shop vac.  The prepared surface was ready for the application of new concrete overlay product.

Lastly, the new product was applied with the following method.  This new product was manufactured by SureCrete of Florida and was pre-approved by the airport commercial construction committees for use.  For this step, we applied a bond coat to fill any unseen imperfections that could still exist in the concrete and also to give a good surface to bond the final texture to the concrete.

The bond coat was mixed using a drill and paddle method after the proper amount of liquid was added.  This bond coat only required water as opposed to other products that require water and resin.  This single component product reduces the chance for product failure by reducing user errors and ensures consistency.  Liquid color pigment was added to this coat to make certain that if any chips in the concrete existed, the top layer of product would be applied to a integrally colored surface instead of a white surface.

Finally the bond coat was ready for application using a squeegee and hand brushes for the edges.  A nice, clean surface now existed for the application of the non-slip, final texture to be applied.  Using the same material, with same color, but at a slightly thicker consistency, this final material was placed in a Graco texture sprayer.  This sprayer created an orange peel texture to the surface and as the product began to dry, it was flattened with a steel trowel to create the tradition knockdown finish that the airport was requesting.

Once the proper cure times were met for the concrete, the overlay surface was ready for colored, protective, concrete sealer.  To ensure that we met OSHA standards for slip resistance, we added a 30/40 mesh silica sand in between the two coats of sealer.  This sealer completed the process, a required 8 hour time period had to be met before the surface was ready for foot traffic, or a 24 hour time period for heavier traffic.

This job was a success, though it posed many challenges along the way.  Concrete By Design was grateful for the opportunity to work in a high profile location and we are willing and able to work for the Atlanta Airport should they ever need our services again.

A Reading Garden For Wesleyan School

In late 2013, Concrete by Design had the opportunity to bid on a project for New South Construction of Atlanta, GA overseeing new construction for the Wesleyan School, a private Christian K-12 school located in Norcross, Georgia.  New South focuses on bringing together clients, such as Delta, Coca-Cola, several Universities and many other varied companies with trusted contractors to provide a turn-key service for those clients.  Their portfolio spans from criminal justice to sports clubs to educational facilities.

Wesleyan was building an addition for the lower school onto their existing campus and needed extensive concrete work done in what they called the “reading garden” for the younger children.  This area is a courtyard that lies between two buildings at the top of a 60 foot hill.  After going through a long and tedious bid process, Concrete By Design in conjunction with Dixie Stamped Concrete were awarded the job.

This job was unlike any other we had set out to accomplish.  The requirements for the “reading garden” were to create a space for the young children to play, read, and take time to enjoy the surroundings.  The architect, HGOR, that designed this concrete vision was brilliant in their dream for this space.  HGOR is also located in Atlanta and they too have an extensive portfolio ranging from Turner Enterprises to Mercer University.

The job was to construct a two part decorative sidewalk, one part was a serpentine sidewalk that alternated between exposed aggregate and light broom finished integral colored concrete, the other part was a decorative bookshelf with “A” and “Z” bookends.  The pictures speak for themselves as this was unconventional but beautiful and unique.  The attention to detail for this job was critical because of that unique transformation from plain concrete to a bookshelf walkway.

Concrete By Design had several options to explore when determining how to approach and execute this project.  Some of the varying options and their pros/cons are listed here; an engraving process using concrete impression tooling for the book titles and authors or thick vinyl adhesive stencils with traditional sandblasting techniques to create the impression of the titles and authors.  After much investigation and several samples of each option which went back to HGOR and New South Construction for approval, the vinyl adhesive stencils were the approved and chosen method.  The L.M. Scofield colors that were used for the integral colored concrete were also purchased and sampled for approval.  There were two colors that were denied and replaced with others before the process could begin.

The initial step in the process was the forming and pouring of the concrete for the bookshelf.  The formwork posed a challenge in itself because each of the 26 books was a different color and size, as you would expect with a bookshelf.  The form boards were placed in the shape of the bookshelf, with a space between each for the varying colors.  The books alternated in color so more than one book worth of concrete was poured for each color.  Every color required a separate concrete truck and had to be poured on different days, allowing the previously poured concrete to set.   Because of the location of the project, the L.M. Scofield integrally colored concrete, mixed by Ernst Concrete of Atlanta, was transported using a Georgia buggy.  A Georgia buggy is a mechanical large capacity wheelbarrow used to transport concrete where traditional concrete trucks can’t transport it.

Following this process, the books were ready to have their titles and authors placed on them.  For the vinyl adhesive stencils, we used Sign-A-Rama of Fayetteville, GA.  Each stencil had varying fonts and sizes that were created to exactly replicate the books.  The versatility and cost effectiveness of the stencils were appealing features for Concrete By Design and they kept the overall total cost down for New South and HGOR.  During this stage in the project, the weather and timeline for completion collided and created yet another challenge to overcome.

It was late December/Early January and the Atlanta area was experiencing snow, sleet, and other unsightly conditions.  When working outside with concrete and vinyl adhesive, the level of difficulty increased.  Once the humidity subsided, we had only the cold to contend with.  We used a series of space heaters and thick plastic coverings to get the concrete to a temperature that would allow for adhesion between the stencil and the surface.  Once the temperature was acceptable, we laid out the stencils in their proper locations just off the concrete to reduce mistakes after the process over adhering them had begun.  One at a time, the stencils were placed over the concrete and measurements were performed to guarantee proper alignment.  When we were sure the stencils were adhered, we used silica sand for the sand blasting system to etch the titles and authors on the “binder” of the book.

Following the sandblasting process, the surface was blown using a blower and then vacuumed to remove particulates and silica from the surface.  The titles and authors were then ready for the concrete staining process.  The tree bark color for the lettering was a UV-stable, non-fading, concrete dye and was purchased from Decorative Concrete Institute (DCI) of Douglasville, GA.  The stain was applied in two coats using a high volume low pressure (HVLP) sprayer and small paint brushes for any areas that need to be touched up.  The stencils were then able to be removed from the surface.

The last step in creating the bookshelf sidewalk was to seal the surface using a clear SurfKoat Acrylic sealer.  The sealer was sprayed to ensure that there was no bleeding in the color of the dye, there was a small wait time, 4-6 hours, between the coats which guaranteed proper curing of the last step.

Despite the harsh weather conditions, the timeline with which we had to complete the job, and any other obstacles we faced, Concrete By Design considered it an honor to work with New South Construction and HGOR Architects.  This is one of our more sophisticated projects and we are proud to show it off and feature it for our business.

OUR COMPANY

Concrete By Design, LLC

97 Appaloosa Way
Sharpsburg, GA 30277

info@cbdcoatings.com
(678) 378-5963

Providing Residential & Commercial Concrete
Services
 to Atlanta and Surrounding areas!

OUR GOAL

Concrete By Design's personal goal is to be our client’s first choice for all their concrete design needs by concentrating on providing exceptional customer service and high quality concrete services for residential and commercial projects.

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